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DAVI 4 Rolls Plate Machine by Ottotech Services

4 Rolls Plate Roll Machine

DAVI Plate rolling/ Hydraulic Machine/ 4 Roll / MCA
DAVI Plate rolling / Hydraulic Machine/ 4 Roll / MCB

4 ROLL MCA

The MCA 4 roll is the most suitable hydraulic plate roll machine for metal thickness between 0.5 mm to 12 mm.​ The bottom roll pinching roll gives the maximum control of the plate inside the roller and reduces the green compared to the standard 3 roll plate roll.

DAVI MCA, intelligent plant automation by Ottotech Services

TIGHTEST DIAMETERS ON THE MARKET

The side rolls, driven by the unique DAVI planetary guide technology, provides the necessary bending force achieving the tightest diameters per capacity on the market (1.1 of the top-roll) obtaining the highest accuracy due to the perfect parallelism offered by the patented Servo-Tronic© system.

NO LUBRICATION

Roll-by-wire means running the entire system through digital signals, instead of the many relays and contacts of the past.

The planetary guides installed on MCA machines are not affected by friction and mill scale therefore they don’t need any lubrication.

Great plate rolls for cone rolling with a very high angle and small diameters.

DAVI MCA For Cone rolling by Ottoteh Services
DAVI MCA Cone rolling by Ottotech Services

FULLY CUSTOMISABLE

MCA machines solutions can be fully customised to better support the most diverse production requirements and industrial sectors.

Compared to other technologies, 4-roll machines stand out for allowing fully CNC-automated production processes, significantly decreasing the reliance on operator’s skills and therefore making it the most suitable technology for mass-production.

See It In Action

4 ROLL MCB

The mcb 4 roll machine is the most suitable hydraulic plate roll for metal thickness of between 12 mm to 100 mm.
The bottom pinching roll gives the maximum control of the plate inside the roller and reduces the green compared to the standard 3 rolls plate roll.

DAVI MCB 4 rolls plate machine by Ottotech Services

PERFECT PARALLELISM

The side rolls, driven by the unique DAVI planetary guide technology, provides the necessary bending force achieving the tightest diameters per capacity on the market (1.1 of the top-roll) obtaining the highest accuracy due to the perfect parallelism offered by the patented Servo-Tronic© system

MOST COMPACT, CLOSED FRAME

The frame constitutes, effectively, the backbone of the machine. The stress generated during plate forming must be withstood by this critical component and eventually, transmitted to the foundations. DAVI machines feature the most compact and closed frame on the market, which enables you to improve the rigidity of connection to the ground as well as machine stability, minimise deflections and displacement for the maximum, positioning accuracy of the rolls.

DAVI MCB machine by Ottotech Services
DAVI MCB machine by Ottotech Services

PENDULAR ARRANGEMENT

With the standard motorised top and bottom rolls and unlike other solutions available in the market, it offers bolted-rigid coupling of the gearbox structure to the machine frame, the DAVI exclusive pendular arrangement allows for swingable connection between the motor gearboxes and the frame.

IMPROVED MACHINE STABILITY

The frame constitutes, effectively, the backbone of the machine. The stress generated during plate forming must be withstood by this critical component and eventually, transmitted to the foundations. DAVI machines feature the most compact and closed frame on the market, which enables you to improve the rigidity of connection to the ground as well as machine stability, minimise deflections and displacement for the maximum, positioning accuracy of the rolls.

DAVI MCB machine by Ottotech Services
MCB DAVI pendular shaft-mounted gearbox by Ottotech Services

STRESS FREE TILTING

The DAVI pendular shaft-mounted gearbox configuration allows for stress-free tilting of the rolls up to 100 mm (4”) every 3 metres (10 feet) of roll length. The pendular gearbox arrangement allows for free deflection of all the rolls under the load, with limited stress on shaft-hub connection, maximising the bearings reliability and durability and a much higher tilting capacity for cone-forming.

See It In Action

  • Which machine is the most popular and why?
    The 4 roll machine is the most popular in plate rolls these days. This is due to the advantage of zero green (flat ends) on plates. The lower roll pinching gives the 4 rolls the option of high automation, reducing the manual process by the operator.
  • What plate roll is suggested for a thickness between 2 and 12 mm?
    The DAVI plate roll MCA – We’ll need more information such as steel name/grade- plate width and internal diameter, Make an enquiry here
  • What plate roll is suggested for thickness between 12 and 80 mm?
    The DAVI plate roll MCB – We’ll need more information such as steel name/grade- plate width and internal diameter, Make an enquiry here
  • What plate roll is suggested for thickness above 100 mm?
    The DAVI plate roll MAV – 3 rolls variable geometry is suggested for heavy thickness plates. We’ll need more information such as steel name/grade, plate width and internal diameter -Make an enquiry here
  • What is the correct machine for profile rolling?
    A DAVI angle roll MCP is perfect for rolling all kinds of profiles in ‘easy’ and ‘hard’ ways. We’ll need more information such as steel name/grade and profile dimensions. Make an enquiry here
  • Are you offering intelligent/plant with high automation?
    Yes, a DAVI MCA intelligent plant is a very popular machine with a high level of automation
  • What is the latest CNC Software available for plate rolls?
    The DAVI CNC – Extreme and Performance are DAVI’s latest and most advanced plate roll CNC available on the market.
  • Does Ottotech Services offer yearly maintenance services and retrofit of old plate rolls?
    Yes, Ottotech Services is the only agent in Australia and New Zealand offering a full end to end package. With more than 20 years of experience as a DAVI trained services engineer, we are the only experts able to install, fix, train and perform yearly maintenance services and the upgrade of old equipment with new electric and hydraulic systems.

Get a Quote

Please use the form to get a quote or enquire about ordering a machine from Ottotech. We will get back to you as soon as possible.

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